Sr. Project Engineer - OBD Calibration

AVL Mobility Technologies, Inc. (MTI) forges new ideas, creating exciting breakthroughs, and providing mobility solutions for combustion engines, transmissions, hybrid applications, fuel cell, battery, ADAS/AD, data intelligence, and embedded systems for all types of vehicles. Our mission is to be the leading engineering consultancy providing excellence and sustainable mobility solutions to North America and the world as a key member of the global AVL network to help improve vehicle safety and reduce emissions. 

MTI is looking for a motivated engineer to join our Calibration team. We are specifically looking for an individual experienced/knowledgeable in gasoline engines and OBD calibration. Qualified candidates will possess a minimum of 5+ years postgraduate experience in a relevant position. The Sr. Project Engineer opportunity requires a candidate with strong communication skills as this position will directly interface with the customer and internal teams. 

Joining the AVL Mobility team provides engineers with the ability to grow and develop skills across a variety of customer projects.  Every day at AVL is different and our team thrives in a fast-paced, dynamic environment.  

Applicants must be currently authorized to work in the United States on a full-time basis or qualify for a TN Visa. Employer will only sponsor an applicant qualified for a TN Visa for this position.

Skill Team Roles:

The Calibration and Certification Skill Team provides engine calibration expertise to projects.  The specific roles of a Senior Project Engineer in this effort include but are not limited to, the following:

• Defines, plans, and performs engine, powertrain, and vehicle OBD calibration and validation activities in accordance with project requirements
• Performs hands-on OBD calibration and validation for gasoline, diesel, hybrid, and electric vehicle programs in compliance with applicable regulatory requirements (EPA, CARB, EU, etc.)
• Calibrates and validates OBD monitors, as applicable
• Plans and executes vehicle, chassis dynamometer, engine dynamometer, and road testing activities, including hot, cold, altitude, seasonal, and durability testing
• Independently plans and executes development and validation trips and test campaigns
• Analyzes measurement and calibration data, identifies root causes, and implements calibration or logic improvements
• Supports OBD demonstrations, audits, self-certification testing, recalls, and field issue investigations
• Ensures data quality and prepares technical documentation, calibration reports, and validation evidence
• Coordinates technical activities, schedules, and issue resolution with internal teams, suppliers, and OEM customers
• Reviews engineering work for compliance with engineering principles, company standards, and customer requirements
• Supports, organizes, and participates in customer technical meetings
• Performs other duties as required to ensure project success

Education and Experience:

• Bachelor’s degree in engineering or equivalent experience
• Minimum of 5 years of hands-on experience in OBD calibration and validation
• Demonstrated experience working directly on vehicles in a development or validation environment
• Experience supporting OEM or Tier-1 customer programs

Qualifications/Skills:

Strong understanding of diagnostics and regulatory requirements, including:

• OBDII
• HDOBD
• EOBD or EMD

Calibration, development and production implementation experience with one or more of the following engine types:

• Gasoline and spark-ignited engines
• Compression ignition (diesel) engines
• Hybrid and electrified powertrain systems

Independent functionality in multiple diagnostics areas, including:

• Base engine and powertrain diagnostics calibration
• Catalyst and aftertreatment monitor calibration
• Emissions threshold calibration and testing
• Scan tool function validation
• Fault path and inhibit matrix calibration
• CCM calibration
• OBDII self-certification testing
• Durability fleet diagnostic data analysis and issue resolution
• Postproduction OBD validation and documentation
• Durability and fleet diagnostic data analysis and issue resolution

Tools and Software

• Working experience with calibration and measurement tools such as:
• ETAS INCA
• ATI Vision

Vector CANape / CANalyzer

• Experience with data analysis and post-processing tools including:
• ETAS MDA
• AVL CAMEO
• AVL Concerto

Programming and Automation

• Experience with MATLAB / Simulink
• C/C++, Python, VBA, or similar scripting experience for data analysis and automation

Additional Skills Required

• Strong analytical and troubleshooting skills
• Ability to work independently and manage multiple tasks across concurrent project
• Strong documentation and technical communication skills
• Willingness to work on-site at OEM or test facilities and travel as required
• Valid driver’s license